BOXmaker ULTRA
Seamless Packaging Solutions: ULTRA’s All-In-One Precision, Speed, and Versatility.

Seamless Packaging Solutions: ULTRA’s All-In-One Precision, Speed, and Versatility.
BOXmaker ULTRA features fully automated setup of all modules, allowing the machine to be setup quickly. The time needed for switching between box models is less than 30 seconds. Machine is equipped with a wide variety of modules allowing it to perform slotting, slitting, creasing/scoring, lengthwise and cross cutting, printing, and gluing – all in a single pass! Created with Industry 4.0 paradigm guidelines the ULTRA is a statement of dominance and technological advantage in the world of corrugated cardboard converting industry.
Corrugated Board Type | single, double, and triple wall |
Cardboar Thickness | up to 14mm |
Cardboard Density Range | up to 1400g/m2 |
Max. Board Size | 2400mm width x 7000mm lenght |
Min. Board Size | 300mm width x 650mm length |
Production Capacity | up to 1600 boxes per hour (FEFCO 200) |
Slotting Knife | 2 x 500mm segmented slotting knives |
Distance between slotting knives | 50mm - 2200mm |
Width Slotting Knife | 8mm |
Vertical Cutting Knife | 6 x circular knives |
Soring/Creasing Wheel | 4 |
Cross Cutting Knife | 1 |
Power supply | 16.5kw |
Air Pressure | 6-8bar |
Dimension | 3500mm x 2540mm x 2000mm |
Gross Weight | 4500kg |
Automatic Paper Feeding | YES |
Handhole on Box Sides | YES 120mm x 160mm |
Nozzles | as per your choice 1 or 2 |
Printing unit | with or without |
Die-cut | as per your choice 1 or 2 |
Slotting knife | 600mm |
The control unit is a 21-inch touch sensitive HD widescreen with user friendly UI. The unit itself comes with predefined FEFCO standard models in memory. FREE MODE offers the possibility of creating a box of any style and measure, greatly increasing flexibility. The memory itself can hold up to 3000 models. Additionally, to the Control unit, the machine tools can be controlled with a touch screen tablet joystick or remotely via internet connection.
The BOXmaker ULTRA has 6 circular knives and 4 creasing wheels. It is possible to control all 10 positions independently. They are used for cutting and creasing the cardboard lengthwise.
Knives are used for the production of FEFCO 0204, FEFCO 0403, glue flaps or reformatting material. In combination with a cross cut tool, windows and similar square/rectangular shapes can be cut. Optionally, perforation knives can be added.
Wheels and knives can be changed quickly, without tools-different diameters and formats. Combining cutting, creasing and perforation tools to consumers needs allows for unprecedented flexibility for a machine of this kind. When needed all tools can pull up, leaving the extra board totally clean.
The servo powered cross-cutting toll serves the purpose of cutting off excess material thus enabling for multiple boxes to be made from single panel of cardboard. The module is also utilized for production of pallet boxes with loading flap. The unit can produce transversal cuts anywhere on the sheet, which enables it to create box locking mechanisms, loading flaps and windows on the box. In combination with longitudinal cutting knives, square and rectangular shapes can cut out in the sheet, effectively replacing die cutting for those forms. It can also extend the slotting width. Easy to change perforation knife is also an option.
It is a moveable die cut press. The unit is positioned automatically, and the distribution of cuts is also setup digitally via control unit. Dimensions of the tool is 120mm x 160mm. The force that the die cut can exert is 5200 Newton.