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BOXmaker Varenne
Incrased Functionality: Advanced features designed for higher output and versatility.
Low Power Consumption
Eco-Production
Key features
- Automatic set-up of tools, increased flexibility.
- Handles 110+ FEFCO styles in a single pass.
- Compatible with single, double and triple-wall boards up to 10 mm.
- Output up to 1200 boces per hour (FEFCO 200).
- Low energy consumption: approx. 61kW.
- Swappable tools – formatting, perforations.
- Optional printing, gluing, and die-cut modules.
- Compact, sturdy frame for reliable long-term use.
- Ideal for variable, small-to-medium production batches.
BOXmaker Varenne Features and Modules
Control unit
The entire system is managed via a high-definition, 15-inch touchscreen utilizing an intuitive user interface. To streamline production, the control unit comes equipped with a pre-programmed library of standard FEFCO models, while an integrated "Free Mode" gives operators the complete creative freedom to design custom boxes. The machine's standard internal memory comfortably stores up to 250 individual designs, and can be expanded up to 3,000 models upon request to accommodate growing production needs.
Slotting knives
Engineered for the most demanding production environments, these slotting knives are crafted from a high-density steel alloy to ensure long-term reliability and exceptional tool life, even when processing heavy-duty 1000gsm cardboard. The machine utilizes two 500 mm slotting knives—composed out of 100 mm segments—which are precision-positioned via a servo-driven threaded spindle. For maximum efficiency and a streamlined workflow, the transversal alloy creasing tool is integrated directly into the knife subframe.
Creasing Wheels with Integrated Scalpels
Engineered for precision and versatility, this system features twin units equipped with tool-free, interchangeable heads for seamless transitions between circular blades and creasing wheels. Configurable with up to two tool extensions for efficient longitudinal cutting or creasing, the line supports selective operation to engage at any precise point on the sheet—perfect for complex FEFCO 0204, 0403, and pallet box designs. Integrated scalpel knives ensure an clean finish for glue flaps.
Circular Blades
Positioned in the second processing line, the circular knives unit is engineered to drastically increase machine flexibility and overall efficiency. To adapt to diverse production needs, the tools can be easily swapped to create multiple setup combinations. Depending on the job, the line can be configured exclusively with formatting knives for material sizing, perforation knives, or a second pair of creasing wheels. While this dedicated line does not feature integrated scalpel tools, its rapid interchangeability ensures seamless adaptation to any workflow requirement.
Cross-Cutting Module
Powered by smart servo technology, this cross-cutting module maximizes material yield by effortlessly producing multiple boxes from a single sheet. Its high-speed plunge-cut capability allows the blade to engage at any exact coordinate with pinpoint precision. This advanced control enables the machine to handle complex structural designs with ease, making quick work of internal cutouts like windows and specialized pallet box loading flaps.
Flexo Printing Module
Optimized for transport box labeling, this single-color flexographic printing unit delivers high-quality markings with a maximum printable area of 300mm x 470mm. The advanced control system allows for continuous, repetitive imprinting on all four sides of the carton, or pinpoint placement anywhere on the board—including over complex, pre-creased surfaces. The module natively accommodates a 4.35 mm cliché thickness. For operations requiring higher throughput or branding complexity, the system can be upgraded with two units for simultaneous dual-side or expanded printing.
Gluing Module
Engineered to optimize the workflow, this servo-powered cold gluing system completes the entire production cycle in a single pass at speeds reaching up to 1 m/s. The advanced system utilizes an external tank and an internal injector, granting operators precise, fine-tuned control over the adhesive application. To accommodate diverse box designs and engineering requirements, the module applies eco-friendly, water-based glue in either continuous lines or precise dot patterns, ensuring flawless bonding with absolute adaptability.
Die-cut module
Designed to add functional and custom elements to your packaging, this movable die-cut press is the ideal solution for creating handholes and unique structural shapes. The module features an interchangeable tool design with a standard tool dimension of 150 x 100 mm, giving you the freedom to easily switch shapes based on job specifications. To match your specific workflow volume and maximize throughput, the system is fully scalable—allowing for the installation of up to two independent die-cut modules.
More than 110 box styles
Technical Specification
| Corrugated Board Type | single, double, and triple wall |
| Cardboard Thickness | up to 10mm |
| Cardboard Density Range | up to 1000g/m2 |
| Max. Board Size | 2400mm width x 7000mm length |
| Min. Board Size | 200mm width x 630mm length |
| Production Capacity | up to 1200 boxes per hour (FEFCO 200) |
| Slotting Knife | 2 x 500mm segmented (in 100mm segments) |
| Distance between slotting knives | 50mm - 2200mm |
| Width Slotting Knife | 8mm |
| Vertical Cutting Knife | 2 x circular knives |
| Soring/Creasing Wheel | 2 x creasing wheels |
| Cross Cutting Knife | 1 |
| Power supply | 6.1kw |
| Air Pressure | 6-8bar |
| Dimension | 3400mm x 2300mm x 1700mm |
| Gross Weight | 2600kg |
| Handhole on Box Sides | YES 120mm x 160mm |
Options
| Automatic Feeding | Vacuum table (optional) |
| Printing module | none, one or two |
| Printing unit size | 150/300mm x 870mm |
| Die-cut | none, one or two |
| Additional tools | Standard creasing wheels, standard circular blades, double creasing wheels, perforation knives, offset creasing wheels, offsewt circular blades |
Engineered for Ultimate Flexibility
The BOXmaker Varenne is built for manufacturers who demand high precision and versatility above all else. Driven by an intuitive 15-inch HD touchscreen control unit, it is the ideal solution for variable orders, complex designs, and short-run production.
Its advanced servo-driven mechanical systems—including a Smart Servo cross-cutting tool and precision-positioned slotting knives—ensure consistent accuracy across all box formats while keeping setup seamless and tool-free. Designed to give operators effortless control, the BM Varenne delivers professional-grade results with smart, automated adjustment systems that drastically reduce changeover times.
Built to Adapt, Designed to Last
As part of EMproject89’s boxmaking machine portfolio, the BM Varenne combines flexibility, precision, and durability in one compact design. It features four high-precision units supporting tool-free interchangeable heads for seamless transitions between circular blades, creasing wheels, and perforation knives. This allows manufacturers to scale production easily and execute complex layouts like FEFCO 0204, 0403, and pallet boxes.
With its efficient power usage, integrated single-pass gluing module, and robust steel alloy construction, the BM Varenne stands out as a dependable investment for businesses seeking automated precision, high-speed throughput, and multi-format adaptability at an accessible cost.
With built-in online connectivity for quick issue resolution, a customizable die-cut module for handholes, and a Flexo printing module for transport box labeling, the machine processes a wide range of corrugated materials—including E, B, C, A, D, EB, EC, BC, AB, and AC board types—in both flute directions.
