BOXmaker ULTRA-PVF
Complete solution
Complete solution
BOXmaker ULTRA is characterized by fully automated adjustment of the machine. The time required to switch between box models is less than 30 seconds. The machine is equipped with a wide range of modules that allow it to perform slotting, creasing, longitudinal and transverse cutting, printing and gluing – all in one pass! It is Industry 4.0 compatible. There is no doubt that BOXmaker ULTRA is the best and most advanced machine of its kind in the world.
BOXmaker ULTRA-PVF reconciles a high level of flexibility and automation with reliance on only one operator in production. It brings a new dimension of automation that is especially applicable in systems with standard job repetition.
It does not only feed, but also correct the position of the board. With the option to send work orders from a remote location, it enables true machine operation by a single operator. It is most widely used in the production of boxes for furniture and the automotive industry, but also in systems that want to reduce the impact of the human factor in their production.
The high flexibility of adjustment of the feeding system allows for utilization of corrugated cardboard of all qualities, which is also reflected in the system’s capability to process deformed/bent material.
ULTRA-PVF stands raised on pedestal made according to the highest safety standards, but with the advantage of easy access to the inside of the machine for simple manipulation of modules and servicing. Spheres are integrated on the lifting platform, which allows the operator to easily place the stack of cardboard in place. The automatic feeder is modular and can be subsequently installed on the existing BOXmaker ULTRA.
Corrugated Board Type | single, double, and triple wall |
Cardboar Thickness | up to 14mm |
Cardboard Density Range | up to 1400g/m2 |
Max. Board Size | 2400mm width x 7000mm lenght |
Min. Board Size | 300mm width x 650mm length |
Production Capacity | up to 1600 boxes per hour (FEFCO 200) |
Slotting Knife | 2 x 500mm segmented slotting knives |
Distance between slotting knives | 50mm - 2200mm |
Width Slotting Knife | 8mm |
Vertical Cutting Knife | 6 x circular knives |
Soring/Creasing Wheel | 4 |
Cross Cutting Knife | 1 |
Power supply | 16.5kw |
Air Pressure | 6-8bar |
Dimension | 7270mm x 8005mm x 2000mm |
Gross Weight | 10780kg |
Automatic Paper Feeding | YES |
Handhole on Box Sides | YES 120mm x 160mm |
Platform Capacity | 1400kg of active load |
Maximum Board Size | 2400mm x 3000mm, stack height 1100mm |
Speed | 1600 pcs per hour. |
Vacuum fingers - ejectors | YES 8 |
Can be retrofitted to BOXmaker ULTRA | YES |
Correction of the position of the cardboard board | YES |
Number of operators needed | 1 |
Nozzles | as per your choice 1 or 2 |
Printing unit | with or without |
Die-cut | as per your choice 1 or 2 |
Slotting knife | 600mm |
The control unit is a 21-inch touch sensitive HD widescreen with user friendly UI. The unit itself comes with predefined FEFCO standard models in memory. FREE MODE offers the possibility of creating a box of any style and measure, greatly increasing flexibility. The memory itself can hold up to 3000 models. Additionally, to the Control unit, the machine tools can be controlled with a touch screen tablet joystick or remotely via internet connection.
The BOXmaker ULTRA has 6 circular knives and 4 creasing wheels. It is possible to control all 10 positions independently. They are used for cutting and creasing the cardboard lengthwise.
Knives are used for the production of FEFCO 0204, FEFCO 0403, glue flaps or reformatting material. In combination with a cross cut tool, windows and similar square/rectangular shapes can be cut. Optionally, perforation knives can be added.
Wheels and knives can be changed quickly, without tools-different diameters and formats. Combining cutting, creasing and perforation tools to consumers needs allows for unprecedented flexibility for a machine of this kind. When needed all tools can pull up, leaving the extra board totally clean.
The servo powered cross-cutting toll serves the purpose of cutting off excess material thus enabling for multiple boxes to be made from single panel of cardboard. The module is also utilized for production of pallet boxes with loading flap. The unit can produce transversal cuts anywhere on the sheet, which enables it to create box locking mechanisms, loading flaps and windows on the box. In combination with longitudinal cutting knives, square and rectangular shapes can cut out in the sheet, effectively replacing die cutting for those forms. It can also extend the slotting width. Easy to change perforation knife is also an option.
It is a moveable die cut press. The unit is positioned automatically, and the distribution of cuts is also setup digitally via control unit. Dimensions of the tool is 120mm x 160mm. The force that the die cut can exert is 5200 Newton.
We are excited to invite you to visit us at the upcoming Taropak 2024 exhibition, where we will be showcasing our latest product, the BOXmaker ULTRA.