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BOXmaker PRO
Automation-driven boxmaking system designed for flexibility, fast setup, and consistent, high-quality output.
Low Power Consumption
Up to 60 seconds set-up time
95% automatic
Key features
- Automatic adjustment of slotting knives, creasing wheels, and guide rail
- Changeover between box types in under 60 seconds
- Produces over 80 FEFCO styles in a single pass
- 95% automated operation for optimal efficiency
- Compatible with single, double, and triple-wall boards up to 10 mm
- Output capacity up to 1200 boxes per hour
- Optional printing, gluing, and die-cut modules
- Servo-driven system ensures precision and stability
- Energy-efficient operation (approx. 6.1 kW)
- Compact footprint ideal for mid-size production facilities
BOXmaker PRO Features and Modules
Control unit
15-inch HD touchscreen with pre-loaded FEFCO standards and expandable memory for up to 3000 models. The interface supports both automatic and manual operation, enabling quick model recall and intuitive workflow control.
Slotting knives
Two 500 mm knives (optional 100 mm segments) made from high-density steel. Automatically positioned via servo motors, ensuring long-term durability and accurate slotting for various board types.
Creasing Wheels
Two standard creasing wheels (optional four) automatically adjusted by the control unit. Integrated scalpel knives allow fast trimming and clean glue-flap formation.
Circular Blades
Dual circular knives provide longitudinal cuts and reformat material edges. Quick-change system allows easy replacement for different production requirements.
Cross-Cut Module
Servo-driven unit enabling transversal cuts anywhere along the sheet. Used for pallet boxes, flaps, or locking mechanisms, eliminating the need for separate die-cut operations.
Printing Module
Single-color flexo printing unit (150 × 470 mm or 300 × 470 mm) for transport markings or logos. Automatic setup via control unit; supports dual clichés for quick changeovers.
Gluing Module
Cold-glue application system with servo control up to 1 m/s. Dispenses continuous lines or dots anywhere on the board. Supports one or two nozzles for flexible single-pass production.
Die-Cut Module
Digitally positioned press for handholes or simple shapes. The die-cutting unit offers automatic positioning and uniform pressure for consistent results.
More than 80 box styles
Technical Specification
| Corrugated Board Type | single, double, and triple wall |
| Cardboar Thickness | up to 10mm |
| Cardboard Density Range | up to 1000g/m2 |
| Max. Board Size | 2400mm width x 7000mm lenght |
| Min. Board Size | 200mm width x 800mm length |
| Production Capacity | up to 1200 boxes per hour (FEFCO 200) |
| Slotting Knife | 2 x 500mm (optional: in 100mm segments) |
| Distance between slotting knives | 50mm - 140mm |
| Width Slotting Knife | 8mm |
| Vertical Cutting Knife | 2 x scalpel knife or 2 x circular knife |
| Soring/Creasing Wheel | 2 (optional 4) |
| Cross Cutting Knife | 1 |
| Power supply | 6.1kw |
| Air Pressure | 6-8 bar |
| Dimension | |
| Gross Weight | 2600kg |
| Automatic Paper Feeding | NO |
| Handhole on Box Sides | YES 120mm x 160mm |
Options
| Printing module | with or without |
| Gluing module | with or without |
| Vertical cutting tool | Circular knives or scalpels |
| Cross cutting | Smart servo |
| Slotting knife | 600mm |
| Additional creasing wheel | YES or NO |
| Die-cut | YES or NO |
Designed for Smart, Agile Production
BOXmaker PRO bridges automation and flexibility, helping manufacturers switch between box types in seconds without sacrificing precision. Servo-driven modules and guided rail adjustments minimize human error and maximize throughput. Its compact, efficient design makes it an ideal solution for mid-range facilities seeking performance and reliability.
Built with precision-engineered components, the PRO supports consistent output in demanding production environments and ensures uniform quality across every box type. Operators benefit from simplified control, reduced setup time, and lower material waste — making the PRO a dependable everyday production system.
Proven Engineering, Lower Operating Costs
As part of EMproject89’s advanced boxmaking machine lineup, the PRO combines technical reliability with low maintenance and long-term adaptability. Modular expansion options ensure the machine grows with your production needs, providing a stable investment in automation, flexibility, and cost-effective operation.
Its robust frame and energy-efficient drive system reduce operational costs while maintaining precision and uptime. Designed for continuous work shifts, the PRO demonstrates EMproject89’s focus on durability, serviceability, and engineering excellence across every production line.
Frequently asked questions
How quickly can BOXmaker PRO be set up for a new job?
Thanks to its automatic adjustment system, the PRO can be reconfigured for a new box type in about 60 seconds, minimizing downtime between orders.
Which board types and thicknesses can it process?
The PRO handles single, double, and triple-wall corrugated boards up to 10 mm thick and 1000 g/m² density, ensuring reliable cutting and creasing across all grades.
Does the PRO model include automatic sheet feeding?
No. This model relies on manual feeding, giving operators more control and flexibility, especially for smaller production runs or frequent design changes.
How many box styles can be produced in one pass?
The machine can create more than 80 FEFCO box styles in a single run, depending on the installed tools and modules.
What expansion options are available?
You can equip BOXmaker PRO with additional creasing wheels, flexo printing units, cold-glue modules, or a die-cut system — all modular and easy to integrate.
Can the machine handle different board types and support remote diagnostics?
Yes — it offers online connectivity for issue resolving, supports specialized customer-specific tooling, and processes corrugated sheets in both flute and counter-flute direction across E, B, C, A, D, EB, EC, BC, AB, and AC board types.
